Loosen it one to three notches, and tighten the opposite adjuster nut the same amount. Neither affects the pinion checking distance. All Rights Reserved. Before installing your ring gear, it is wise to double check the gear ratio to ensure it is truly the one you expect to have. However, Toyota gears sets are not always marked with this information, so the second method is typically used. They are also shown in the factory repair manual. Shims are added and subtracted to get the proper preload. The solid spacer takes more effort to install, but many consider it more stout.
RING & PINION AND DIFFERENTIAL MASTER BEARING KIT. ADD “T”. PINION DIAMETER " 28 SPLINES. • CASES: ALUM OR STEEL HOUSING. to set up rear differentials with gears not inscribed with a pinion depth (i.e., OEM MASTER HOUSING DIMENSION from the MEASURED HOUSING DEPTH.
Axle Reference Chart. REMAIFS W/PLUG-IN AXLE, 97& UP Master Rebuild Kit. Illust # . Axle Housing ( mm Overall Length; Drum) +.
Yukon master overhaul kits include everything you need to rebuild your differential, install new ring and pinion gears or add a differential locker. Recheck the backlash. There are advantages and disadvantages to both methods.
Apply a small amount of the compound to about 5 teeth on the ring gear. With this method a non-reusable crush tube is collapsed between the bearings when the assembly is tightened.
This will be discussed more later. Drop the front bearing into the housing.
numbers, seal & bearing location and nomenclature charts, transmission and differential tag and specifications), DL & Unitized pinion seal listings and a quick reference kit .
SKF Differential rebuild kits are available as standard kits and as master kits '30') is usually cast into the webbing of the axle center housing as. Many differential cases have many thousands of miles of service. Check all chart on page 4).
Video: Differential master housing dimension chart Contact Patch & Pinion Depth Explained
Once the pinion gear is installed, position ring gear and carrier into housing. Replace bearing caps and torque to factory specifications.
Drive the head and tail bearing races out of the housing.
The front pinion bearing will also fall out of the housing at this point. The diagram below shows the related pinion components and how they are positioned. Toyota factory spec is 0. Consider moving in steps of about 0. Mark the two bearing cap pairs as to their location.
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Tap ring gear lightly to work it off the carrier. Once the proper backlash is achieved, torque the bearing cap bolts to 58 ft. Yukon master overhaul kits include everything you need to rebuild your differential, install new ring and pinion gears or add a differential locker.
With the pinion temporarily installed in the case, there are two ways to determine if the CD is correct. A drop of oil on the threads makes them turn smoother as well.
Dana 27 Axle Parts, Gears, and Upgrades
". SUMMARY CHART. I/O shaft assembly, shifter housing, differential carrier thrust Master Bearing Kit (S-10, Sonoma, Blazer, Jimmy, Bravada, Astro, Safari, Savana, Express) (+). Removing the differential carrier from the housing Typical aftermarket master install kit, Pressing the bearings on the differential carrier The diagram below shows the related pinion components and how they are positioned.
The CD should be set to within about " and is determined by the size of the shims behind.
; ; Gear Ratio Calculator; Engine RPM It features a /5" diameter ring gear and 10 spline full floating axles. Yukon master overhaul kits include everything you need to rebuild your differential, install new.
Remove the bearing cap bolts. Examples of possible gear mesh patterns can be found with the gear installation instructions that came with a new gear set.
I add a piece of pipe to the end should I need more leverage when loosening the nut. Use a brass drift or steel punch in the middle of the pinion end to drive the pinion out of the housing.
You'll need to fabricate a tool to hold the pinion flange while you loosen the nut.
DO NOT add the crush sleeve or solid spacer to the assembly at this time. Recheck the mesh pattern using marking compound as described above.
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|With this method a non-reusable crush tube is collapsed between the bearings when the assembly is tightened.
We will use this temporary assembly to check the pinion depth before proceeding further. You'll need to fabricate a tool to hold the pinion flange while you loosen the nut. Drive the head and tail bearing races out of the housing. New Topics on TrailTalk.